Fashion & sports

Designing a warehouse that matches the speed of growth

Logio partnered with Angry Beards to create a scalable logistics concept that supports their transition from a fast‑growing startup to a business capable of reaching a one‑billion‑crown turnover.

Notebook s výkresy na stole ve skladové hale

Outcome

The project delivered a warehouse layout that resolves current capacity constraints and includes a clear roadmap for future automation, ensuring the facility can scale without major redesigns.

How Angry Beards Scaled Their Operations with Logio’s Expertise

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About Angry Beards

Angry Beards is a Czech men’s grooming and cosmetics brand founded in 2017. Known for expressive marketing and a strong community, the company evolved from a garage startup into a significant e‑commerce player.

Founded in 2017

Headquarters in Třebíč

€4M+ turnover at the time of the project

Initial challenge

Angry Beards had outgrown their original 1941 facility, where 450 pallets were scattered across four floors. The fragmented layout limited efficiency and could not support the pace of sales growth.

Ikona růstu – stoupající kruhy se šipkou

Project goal

Design a logistics concept for a new warehouse that meets current operational needs and remains functional for projected growth up to €40M in turnover within the next decade.

Circular diagram illustrating continuous optimization

Solution

From garage startup to an industrial‑scale warehouse

Logio analyzed operational data to design a flexible warehouse concept that improves today’s manual processes and defines a clear roadmap toward future automation.

Ikona propojení – kruhy se šipkami

01

Data consolidation and cleansing

Logio reconstructed and unified fragmented ERP data to establish a reliable baseline for modeling operational flows.

02

Long‑term capacity modeling

Growth scenarios were modeled over a 10‑year horizon to ensure the new facility can scale from €4M to €40M without recurring structural changes.

03

Automation readiness and ROI modeling

Logio evaluated the economic break‑even point for automation and designed the warehouse to be structurally prepared for robotics when the investment becomes viable.

04

Warehouse layout and flow design

A complete intralogistics concept was created, optimizing current manual handling while reserving zones and infrastructure for later expansion and automation.

Solutions implemented

Business Case & Feasibility Study

Ikona digitalizace – zelené kruhy se šipkami

Impact

Ready for 10× growth

Faster packing

Packing time per order reduced by 70 %, improving service speed.

Automation‑ready infrastructure

Structural preparation enables a seamless shift to robotics once ROI conditions are met.

Data‑driven planning

Consolidated and cleaned data enabled accurate modeling and replaced intuition with factual planning.

Scaling your e‑commerce operations?

If rapid growth is putting pressure on your warehouse, we can help design a logistics concept that grows with you. Let’s discuss how.

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