Intralogistics & material flow

Logio aligns layouts, flows, and information to move materials with less touch, delay, and cost.

Use it to reduce travel, stabilize takt, and match production with logistics.

The output is a practical plan for space, equipment, staffing, and control.

Your challenges

What’s holding you back right now?

Long routes, backtracking, or dead zones

Bottlenecks between production and warehouse

Excess WIP and unclear buffers

Layout decisions without data

When it matters

You’ll benefit when you are…

Redesigning lines, cells, or supermarkets

Planning tugger, AGV, or AMR routes

Balancing takt times and staffing

Adding SKUs or new product families

Shifting from push to pull

Outcomes

What we deliver

Shorter travel

Measured reductions in handling and distance.

Flow stability

Balanced work content and stock buffers.

Space that works

Right‑sized zones and clear routes.

Ready to automate

Flows designed for future AMR/AS/RS.

What makes us different

Logio experts at your service

End‑to‑end view across production, logistics, and maintenance

Digital twin to validate changes before rollout

Practical standards for replenishment, buffers, and sequencing

Data and AI‑first company

Material‑flow redesign starts with time studies, master data, and constraints. Logio uses simulation to test “what‑ifs” safely and visualize flows for buy‑in.

Veritico

When flows depend on demand or inventory policy, Veritico provides forecast and stock signals to drive planning.

Case studies

We tackled many supply chain challenges

Warehouse design for Angry Beards

A scalable logistics concept and warehouse design that supports rapid e‑commerce growth while preparing the operation for future automation.

Warehouse automation for Knuspr.de

A high‑speed automation rollout for Knuspr.de in Munich that doubled warehouse productivity and created a scalable blueprint for European expansion.

Production planning optimization for Thermo King

Logio mapped and redesigned Thermo King’s production planning and material ordering processes, implemented changes in the information system and reporting, and set a clear action plan. This enables lower inventories, shorter lead times, and less workload for planners.

Inventory optimization for Traficon’s retail network

Traficon centralised inventory management with Veritico Stock across its nationwide network. Availability of top‑selling items increased while the share of dead stock was significantly reduced.

Distribution strategy scenarios for Plzeňský Prazdroj

Logio modelled the existing distribution network of Plzeňský Prazdroj and prepared several future distribution scenarios, each with a feasibility study and KPI impact assessment. This provided a fact based basis to choose a strategy that improves competitiveness and manages up to 80 percent of logistics costs while reducing the risk of multimillion crown mistakes.

LNG station network design for GasNet

Logio analysed freight flows through the Czech Republic and used distribution strategy modelling to position seven LNG stations so they can cover around 80 % of the territory and make low emission fuel significantly more accessible for carriers.

Central warehouse study for F. X. Meiller

Logio prepared a data based study of a future central warehouse for F. X. Meiller in Slaný, defining required capacities, suitable storage technologies and clear investment and space requirements. The study now serves as a strategic decision making document for the future shape of production and logistics in the plant.

Automated small‑parts warehouse for Volkswagen Slovakia

A new automated AKL at Volkswagen Slovakia provides high‑capacity storage and precise, software‑driven sequencing of KLT containers, supporting growing model complexity while keeping the project on time, on budget and more ecological.

Data‑driven warehouse layout for dm drogerie markt

Logio designed a data‑driven layout for dm drogerie markt’s new warehouse in Ostředek, delivering significant savings in warehouse labour intensity and a future ready concept with clear SKU placement rules and defined scenarios for future changes.

Distribution route optimization for Jednota Coop Jindřichův Hradec

Logio helped Jednota Coop Jindřichův Hradec redesign its distribution routes for more than 145 stores, cutting logistics costs by 15 percent and reducing the fleet from six to five vehicles without compromising service.

Automated stock and promotion planning for Jednota Mikulov

Jednota Mikulov replaced manual order management with Veritico Stock and Veritico Price, raising stock availability from 96 % to 98 % and cutting order creation time by 90 %. Customers experience fuller shelves and better planned promotions while store staff spend far less time on administration.

Peak season intralogistics for DHL Supply Chain

Logio prepared a DHL Supply Chain DC in the Czech Republic for Black Friday with data‑driven slotting and active pick‑wave control, balancing workload and unlocking higher seasonal flow.

New warehouse design for Svět svítidel (Donoci)

A compact expedition warehouse concept with conveyors and clearly defined processes, integrated into the existing campus, cuts packing time and enables very high daily throughput.

Warehouse process optimization for DHL and Humanic

Logio helped DHL redesign the layout and processes of a Humanic distribution center, cutting picker walking distance by 22 percent and enabling an estimated 8 percent productivity uplift through standardized, more efficient warehouse operations.

Automated small‑parts warehouse for Škoda Auto

Logio designed and implemented an automated small‑parts warehouse for Škoda Auto in Kvasiny, replacing 42 manual workplaces and saving CZK 26 million per year while automating the flow from suppliers to the assembly line.

Ergonomics‑led productivity for a steel processor

Lean housekeeping and ergonomic improvements lifted productivity fast and set conditions for healthier, more stable operations.

Logistics masterplan for AL INVEST Bridlicna

Plant‑wide logistics concept with a central dispatch warehouse. Designed to remove inefficiencies, consolidate flows, and release floor space for growth.

Intralogistics optimization for Trane Technologies

Logio mapped intralogistics, built missing data inputs, and designed a warehouse and material‑flow reorganization at Trane Technologies—targeting up to 30% productivity improvement and lower logistics costs.

Automated warehouse design for Sportisimo

Growth‑ready logistics strategy and an automated warehouse concept with footwear sorter and e‑shop line, achieving an evaluated four‑year payback.

Dynamic simulation and AGV concept for a new production hall

We built a digital model of the future operation, compared layout and technology variants, and validated the winning AGV or AMR concept to reduce implementation risk and prepare for scalable growth.

Make every move count

If in‑plant logistics slows output, Logio will redesign it with you.

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