Automotive & industrial components

Robotized battery sequencing for an automotive assembly line

Logio designed and delivered a robotized sequencing workstation that reduces manual handling and verifies each pick with vision.

Vizualizace robotizované sekvenční linky

Outcome

The solution addresses staffing constraints and physical strain while improving reliability, and it prepares the line for autonomous pallet transport.

Initial challenge

The customer faced staff shortages and physically demanding manual handling of batteries for the assembly line.

Ikona růstu – stoupající kruhy se šipkou

Project goal

Robotize the battery sequencing workstation, reduce ergonomic risk, and ensure reliable, verifiable part handling with a path to future automation of infeed and outfeed.

Circular diagram illustrating continuous optimization

Solution

Building a reliable, vision guided sequencing cell

Logio partnered with the client to design the concept, validate the business case, specify the system, and manage delivery through site acceptance.

Concept design

We prepared multiple variants of a robotized workstation and evaluated them with the client.

Business case

Calculated the economics and validated a payback of 3.5 years for the selected variant.

Technical specification

We produced a detailed system specification for procurement and build.

Delivery management to acceptance:

Logio coordinated implementation through installation and commissioning, including final acceptance into operations.

Solution details

Six axis robot on a linear axis equipped with a camera system for identification and verification of the correct part on the pallet and for picking in non standard orientations.

Flow readiness

We designed the cell entry and exit for easy automation of pallet infeed and outfeed, enabling future AGV deployment.

Solutions implemented

Business Case & Feasibility Study

Production & Automation Design

Intralogistics & Material Flow

Ikona digitalizace – zelené kruhy se šipkami

Impact

Reliable sequencing today, prepared for autonomous flow tomorrow

Verified picking with vision

Freed working capital and warehouse space by lowering inventory

Reduced manual handling

Robotized pick and place lowers physical strain on staff.

Proven economics

Approved business case with a projected 3.5 year payback.

Ready for autonomous transport

Cell design enables straightforward integration of AGV infeed and outfeed

Bring automation to critical line feeding

If manual handling and staffing are limiting your assembly line, we can help design and deliver robotized workstations with verified picking and a clear path to AGV integration. Let’s discuss your use case.

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