Dynamic simulation and AGV concept for a new production hall

Logio designed the logistics concept for a new manufacturing hall using a digital model to test multiple layouts and technology options.

The outcome

The final recommendation selected an automated concept with AGV or AMR servicing the production line, validated through dynamic simulation and ready for future capacity changes.

Initial challenge

Define a logistics concept for a new manufacturing hall that can flex with future production needs.

Project goal

Compare conventional and automated options, validate the best‑performing concept, and provide a clear recommendation for execution.

Solution

Proving the best concept before the first machine arrives

We created a digital model of the planned operation, tested multiple layout and technology variants, and used dynamic simulation to verify performance and uncover constraints.

01

Requirements and scenarios

Captured production needs, volumes, and variability scenarios for the future hall.

02

Digital model

Built a model of material flow and line servicing to reflect real operating logic.

03

Variant testing

Evaluated several layout options and conventional vs automated technologies.

04

Dynamic simulation

Verified throughput, bottlenecks, and resource utilization to de‑risk the decision.

05

Recommendation

Selected an automated line‑servicing concept with AGV or AMR as the winning variant.

Solutions implemented

Production & Automation Design

Dynamic Simulation

Simulation & Flow Analysis

Impact

Validated concept, lower implementation risk

Technology choice backed by evidence

The simulation model provided the proof to choose between conventional handling and AGV or AMR.

Capacity ready for growth

The concept adapts to demand swings and production ramp ups

Validate your factory concept before you build

If you are planning a new hall or a major change on the line, we can test layout and technology options with a digital model and dynamic simulation. Get a clear recommendation with lower risk and faster execution.

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We tackled many supply chain challenges

Production ramp‑up and dynamic simulation for Continental

Dynamic simulation accelerated Continental’s production ramp‑up in the Czech Republic. The optimal setup met the plan, reduced fixed and operating costs, and stabilized day‑to‑day operations.

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Production ramp up support for Grupo Antolin Turnov

Grupo Antolin Turnov secured the on‑time launch of a new automotive interior production line by combining crisis management, material flow design and dynamic simulation with Logio’s support. The project delivered a validated logistics concept and reduced risk at start‑up.

New interior production started on the original target date.

New logistics concept for the line prepared, implemented and executed.

Key risks and bottlenecks verified and mitigated in simulation before go‑live.

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