Automotive & Industrial

Confident choice of planning software

Logio carried out a pre‑implementation analysis of a new production planning module for Strojmetal’s aluminium forging plant.

Outcome

The analysis confirmed that the selected planning solution matched real planning needs and process requirements, so the client could proceed with implementation on a solid basis.

About Strojmetal Aluminium Forging a.s.

Strojmetal Aluminium Forging a.s. is a Czech manufacturer of forged aluminium chassis parts and industrial solutions for leading automotive brands worldwide, headquartered in Kamenice near Prague. It focuses on lightweight forged components that meet demanding strength and durability requirements and is part of the MTX Group.

3 production plants in Europe

Exports to 14 countries worldwide

154 robots on 10 automated and robotic forging lines

Initial challenge

The client relied on an Excel‑based production planning method that was time‑consuming, labour‑intensive, and depended heavily on the personal know‑how of a few planners. They wanted to introduce dedicated production planning software but were unsure whether the selected module truly matched their needs and whether the organisation was ready to implement it.

Project goal

Logio’s task was to provide independent expertise to verify that the chosen planning module suited the customer’s processes and requirements, and to ensure the client was sufficiently prepared for its implementation, with a clear plan that reduced risks and safeguarded existing planning know‑how.

Solution

Making production planning implementation risk‑ready

Logio combined process mapping, system assessment, and implementation planning to test the fit of the chosen planning module and to prepare Strojmetal for a smooth roll‑out.

01

Mapped and analysed the current planning process

Mapped the Excel‑based production and maintenance planning for production equipment to identify process gaps, inefficiencies, and dependence on individual planner know‑how.

02

Assessed the selected planning module against real needs

Evaluated whether the chosen planning module could address the identified gaps, support required workflows, and match Strojmetal’s specific planning

03

Completed the implementation schedule and risk coverage

Reviewed the existing implementation plan and added missing activities for workflow definition, data preparation, and organisational readiness to reduce the risk of delays.

04

Designed future workflows and data structures

Defined the new production and maintenance planning workflows, set up data master management, and prepared a detailed roll‑out plan with clear steps and responsibilities.

Solutions implemented

Demand Forecasting & Inventory Optimization

Replenishment & Allocation Management

Impact

Confident production planning implementation, lower risk, preserved expertise

Verified fit of the planning solution

Independent analysis confirmed that the selected production planning module aligned with Strojmetal’s real process and data requirements.

Lower implementation risk and fewer delays

A completed and structured implementation schedule, including previously missing activities, reduced the risk of project delays and unforeseen issues during roll‑out.

Preserved critical planner know‑how

By capturing and embedding existing planner expertise into mapped processes and new workflows, the project helped prevent the loss of key knowledge when moving away from Excel.

Clear workflows for production and maintenance planning

Defined workflows for the new production and maintenance planning processes clarified responsibilities and supported future system use and continuous improvement.

We tackled many supply chain challenges

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