Food & beverage manufacturing

Maintenance assessment for a Czech food manufacturer

Logio delivered an independent assessment of the maintenance function and prepared an actionable plan focused on prevention.

The outcome

Maintenance shifted from reactive fixes to a preventive, planned model with defined shutdown procedures and a structured training program. A seven‑project roadmap is ready for rollout, aligned with current capabilities and the start of a new line, with clear steps to reduce unplanned downtime.

Initial challenge

The client requested an independent evaluation of maintenance at one production plant.

Project goal

Identify improvement opportunities and translate them into concrete action plans that reflect current staffing and the planned start of a new line.

Solution

Turning maintenance into a preventive, well planned function

Logio combined interviews and data analysis to map the maintenance department, define priorities, and schedule a clear program of work.

Assess baseline

Conducted interviews and data analysis to evaluate maintenance performance and practices.

Find priorities

Identified improvement potential across key maintenance areas and set clear priorities.

Plan prevention

Defined action plans focused on preventive maintenance, systematic employee training, and efficient shutdown management.

Stage rollout

Planned the rollout of seven projects, aligned with existing skills and the ramp up of a new production line

Solutions implemented

Maintenance Strategy & Planning

Preventive & Predictive Maintenance

Process Mapping & Analysis

Impact

Reliable maintenance, fewer outages

Seven project roadmap ready for execution

A structured program that sequences improvements for continuous progress.

Preventive maintenance prioritized

Clear shift from reactive fixes to planned preventive work.

Shutdowns under control

Guidelines for planning and running maintenance outages more efficiently. |

Skills development plan

Systematic training aligned with present qualifications and new line needs.

Aligned with future capacity

Action plans consider the start of a new production line to avoid disruptions.

Make maintenance reliable and predictable

If your plant is running too much reactive work and outages are costly, we can help you build a preventive maintenance roadmap and execute it step by step. Let’s talk about practical improvements that protect uptime.

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