Home, Garden & DIY

From bottlenecks to flow in parcel operations

Logio assessed the new parcel delivery process for a furniture and home décor retailer and designed a future state to handle seasonal spikes.

Žluté křeslo s lampou v obývacím pokoji

Outcome

The redesign targeted higher productivity through standard packaging, 5S, reorganized workstations, and role specialization, enabling scale during peak demand.

Capacity blueprint up to

0 parcels per day

Productivity potential identified

up to 0%

Initial challenge

The first autumn peak exposed that the existing e commerce parcel process could not cover seasonal demand, creating bottlenecks in pick and pack.

Ikona růstu – stoupající kruhy se šipkou

Project goal

Map the current process, define a future state, and prepare options to increase daily shipped parcels up to 2,500.

Circular diagram illustrating continuous optimization

Solution

Make parcel preparation simple, repeatable, and fast

Logio mapped the pick and pack flow, identified constraints, and proposed a future state with clear investment options.

Ikona propojení – kruhy se šipkami

01

Process mapping

of complementing and packing, including layout and handling analysis.

02

Identification

of improvement levers and definition of the future state.

03

Three action plans

prepared according to investment intensity to reach the desired capacity.

04

Change recommendations specified

standard packaging sizes, 5S, workstation reorganization, and role specialization.

Solutions implemented

Process Mapping & Analysis

Process Optimization

Ikona digitalizace – zelené kruhy se šipkami

Impact

Faster packing, stable peaks, happier customers

Productivity uplift identified up to 40 percent

based on process changes, not automation only.

Capacity plan prepared

To scale to 2,500 shipped parcels per day during peak.

Reorganized workstations

Specialized roles create a cleaner flow and less waiting.

Better throughput

Supports higher customer satisfaction in peak periods.

Ready to scale your parcel operations

If peak season strains your pick and pack, we can help you raise throughput with pragmatic process changes and clear investment paths. Let us review your flow and build a plan to scale.

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Logio redesigned the production and logistics layout for SIGMA Group, freeing up over 1,300 m² of floor space and reducing internal handling distances by 10–20%, with a clear roadmap for implementation.

Up to 1,330 m² of production and warehouse space freed up

10–20% reduction in internal handling routes

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+400% picking productivity

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