Maintenance
Money saved on maintenance is money borrowed from the future!
Maintenance is one of the most important processes in a manufacturing or industrial company, yet it is only remembered when machines are down due to breakdowns and penalties for late deliveries are incurred. At Logio, we see maintenance as a strategic department of any manufacturing company that needs perfectly set processes, quality human resources and sufficient support from the management. Our service portfolio sees maintenance as a whole and allows us to offer assistance, whether at a strategic or operational level. Today, maintenance is facing another major challenge in the form of new automated technologies that place new demands on maintenance technicians and management. At Logio, we follow the latest developments in maintenance, and thanks to our cooperation with top experts from all over the world, we can offer the best possible solutions.
increase Overall Equipment Effectiveness (OEE), Mean Time Between Failures (MTBF) and decrease Mean Time to Repair (MTTR)
optimization of spare parts inventory and elimination of off-the-shelf spare parts and off-the-record storage spaces or warehouses
improving the ratio of preventive to corrective maintenance and increasing equipment availability
Analysis of the current situation
We map all maintenance processes and related activities. We look at all areas where maintenance is involved, so you can be sure that our analysis will reveal any potential for change. Based on this analysis, we propose action plans for each area, which we also help you to implement.
Maintenance strategy
The maintenance strategy concept is a set of measures to achieve the desired operational performance with optimal use of resources. All this is done while taking into account whether the company is able to handle maintenance operations with existing staff or if it’s necessary to outsource certain tasks to an external provider. We define relevant KPIs and create regular reporting from your systems to support you in operational and strategic management to achieve your goals.
Maintenance processes
We use modern analytical tools to analyze maintenance processes. Thanks to this, we can help you set up a preventive maintenance plan and connect it to your production schedule, organize and manage downtime, purchase and manage spare parts inventory, record maintenance activities, evaluate efficiency or select and implement a CMMS.
Human Resources
Every strategic change requires new competencies for all members of the maintenance organization. Logio will train you in progressive maintenance tools, teach you how to create a preventive maintenance plan and show you how to effectively manage downtime. We will also assist you in selecting suitable candidates for key positions with the help of our assessment center.
Spare parts in maintenance
We will update and improve your spare parts database to reflect the current reality and help you to optimally manage your spare parts inventory. We will eliminate duplicates in data, speed up and automate the purchasing process and the introduction of new items. Based on a criticality analysis of spare parts, we will improve their inventory structure and the availability of key items. This will reduce repair times and increase the availability of production equipment.
Data and reporting
Companies have a lot of data from various systems, but few are able to transform it into concrete outputs and actions leading to change. We can find savings potentials in them. In the area of maintenance, we focus primarily on spare parts inventory. We can also help you select appropriate KPIs and set up reporting for management.
Software used
IDENTIFICATION OF SPARE PARTS (iND)
iND is a Data Master Management tool developed by Logio to help on projects for customers who need to identify off-the-shelf spare parts, attach photos and other information to them, and enter them back into the system. iND is available as a mobile and web application. The mobile app is used to take photos of spare parts and assign information to them, while the web app is used for a general overview of identified spare parts and checking their identification. All the important information that you need is always there, right at your fingertips.
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