Dynamic Simulation

Reduce the risks and costs of changes in production and logistics

Measure twice, cut once, as the old saying goes. We will verify changes in planning, optimization or reengineering of production and logistics systems using dynamic simulation, sometimes called the digital twin.

The final form of the system is fine-tuned using a dynamic 3D model before it is implemented. Dynamic simulation of production and logistics eliminates the risks associated with poor management decisions to reduce unexpected costs during implementation of changes. It doesn’t matter whether you use dynamic simulation to validate new logistics concepts, optimize production batches or change your warehouse handling processes, dynamic simulation will help you to cut costs and increase efficiency in ways you can’t even imagine.

elimination of risks and bad decisions

minimizing multiple costs during solution implementation

recommendation of the optimal solution

Identification and elimination of bottlenecks

We create a model of the current state of your production and logistics systems, then use experiments to identify bottlenecks and their causes. The output will be an action plan of steps to eliminate bottlenecks, maximize capacity, and balance resource utilization evenly over time.

Production optimization

Using our simulation model, we can test various attributes of the production system including the size of production batches, the way production is planned, and how downtime or changeovers of production equipment are planned. During a simulation run, we take into account real-world random variables such as low product quality, equipment failures, and potential employee absenteeism.

Verification of planned changes in production and logistics

Are you changing the layout of your production hall or warehouse and need to verify the impact of those changes on material flow, production capacity, or inventory volume? Are you preparing a change in your production planning process and want to know what variant will be optimal? Our dynamic simulation will give you the answers.

Design of new production and logistics systems

Using dynamic simulation, we design future state options and recommend the one that is best in terms of feasibility and efficiency. With our 3D model, you will have a comprehensive view of the future solution and discover any hidden risks, which will ensure a smooth start to your new production or warehouse.

Simulation of new projects and product range extensions

Every new project is a new business opportunity. Are you ready? We will check the potential of your current logistics and production capacities for a change in product portfolio or an increase in volume. We will advise you on how to align new projects over time and in the context of current projects, as well as what resources and capacities you will need.

Simulation of critical scenarios

A breakdown of a production line or handling equipment, a shortage of parts or materials during a pandemic or not enough people on a shift. These are some of the critical scenarios that can cause major financial losses. Based on these scenarios, we will create alternate production plans so your business is not compromised.

Digital Twin

Digital Twin is the digital form of any real system. You can simulate various scenarios digitally and implement them immediately based on current developments. In this way, you continuously optimize operations and eliminate the risk of poor decision-making, whether in production or logistics.

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Software Used

Simio & Simul8

A good simulation model cannot do without the appropriate specialised software. We use Simul8 for basic analysis and general process simulation. More complex systems are modelled in SIMIO, which uses 3D graphics so that the model resembles reality as much as possible. The advantage of simulation programs is the ability to parameterize the model inputs and therefore explore different alternatives for changes, verify their impacts and select the most appropriate solution. We can not only experiment with the model without limits, but also verify the logic and functionality of the system. All this with a focus on the level of detail that meets your needs.