Automotive and industrial

More efficient production planning

Logio partnered with Thermo King to redesign production planning and material ordering processes and to embed the new way of working into the company’s information systems and reporting.

Outcome

Together we defined a future state for planning and purchasing, translated it into system changes and a concrete action plan, and created reporting that supports day‑to‑day control and strategic supplier evaluation. This enables Thermo King to reduce planner workload, lower stock levels, shorten lead times, and improve material flow visibility across production.

Approximately

-0% packing time per order

Up to

0 items shipped per day

About Thermo King

Thermo King is a global manufacturer of transport temperature control systems for refrigerated trucks and trailers, containers, rail cars and heating, ventilation and air conditioning systems for buses and passenger rail. It is a brand of Trane Technologies and a long term leader in sustainable transport climate control solutions.

Founded in 1938, headquartered in Bloomington, Minnesota, United States

More than 10,000 employees worldwide

Annual revenue estimated above 1 billion USD

Initial challenge

Thermo King wanted to increase efficiency not only in the final product but also in the entire production process. The company needed to improve the way production is planned and how material is ordered and supplied to the lines.

Project goal

The goal was to set up robust production planning and material ordering processes, link them to the information system and reporting, and provide a clear action plan that would lead to higher efficiency, lower stock, and smoother material flow in production.

Solution

From process map to system supported planning

Logio acted as an expert partner for production planning and material supply, mapping the current processes, designing an optimal future state, and integrating the required changes into Thermo King’s information system and reporting.

01

Process mapping and current state review

Mapped the end‑to‑end production planning and material ordering processes and evaluated the current state.

02

Design of future planning and purchasing model

Designed new planning and purchasing processes, including a detailed description of the optimal future state.

03

System and reporting support specification

Specified how the new processes should be supported in the existing information system, reporting, and other supporting tools.

04

Action plan for smooth implementation

Prepared a list of concrete action steps that guide the implementation of changes and reduce implementation risk.

05

Process design for workstations

Set processes and roles at individual stations to maximize productivity and consistency.

Solutions implemented

Automated & Efficient Warehousing

Intralogistics & Material Flow

Process Mapping & Analysis

Impact

Efficient planning, leaner stocks, smoother material flow

More efficient production planning

New processes and system support reduce planner workload and increase the quality and stability of production plans.

Optimized purchasing and material supply

Clear rules for ordering from suppliers help streamline the entire purchasing process and ensure timely material availability for production.

Lower inventory in production supply

Better alignment between planning, ordering, and material flow enables a reduction in stock levels without increasing risk of shortages.

Shorter production lead times

Improved coordination of planning and material delivery shortens the time from order to finished product.

Higher transparency and control

Tailored reporting provides a clear view of the whole process and supports decisions at both operational and management level.

Stronger basis for supplier strategy

Structured data and reports give Thermo King the inputs needed to evaluate supplier performance and develop long term cooperation.

Ready to streamline your production planning

If your production planning and material supply rely on manual effort and fragmented systems, we can help. Let us review your current processes and design a system supported planning and purchasing setup that reduces stock, shortens lead times, and makes life easier for your planners.

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